EV Charging Cable Replacement
Only a qualified electrician or service personnel should handle serviceable parts. Incorrect handling of the charger could damage the device and void the warranty.
Follow the steps below to replace the EV charging cable:
- Turn off the circuit breaker to the 240V outlet.
RISK OF SHOCK. Do not restore power to the outlet until the new charging cable is installed and the charger is closed. Failure to follow these instructions may result in shock or electrocution.
- Remove the cover frame from the front of your charger by removing the bottom screw that affixes the frame to the cover.
- Remove the four corner screws on the cover and carefully lift the cover.
- From the cover, carefully detach the ribbon cable. Set the cover aside.
- Remove current charging cable wires from the output terminal section on the high-voltage board by removing L, L2 and Ground.
- Loosen the secure nut from the inside of the charger using a wrench (metric M32).
- Guide wires out of the bottom hole in the charger.
- Insert the new wires of the charging cable through the bottom hole of the charger.
- Insert new charging cable wires into designated slots and tighten (1,2Nm) L1(black), L2 (red) and Ground (green).
- Attach the nut inside the charger to the new cable gland, secure it in place and tighten it with a torque wrench (5 Nm).
- After installing, carefully reattach the communications cable to the charger and close the cover. Ensure the connector is securely connected.
- Insert the four corner screws to secure the charger cover. Do not over-tighten.
- Place the cover frame on the charger and attach it to the wall screw.